電磁クレーンフックシステム

手動リギングを交換します, クランプ, インテリジェントな磁力でつかむ. Our Electromagnetic Crane Hook System delivers contactless, instantaneous lifting of ferrous materials—slashing cycle times by up to 50% while enhancing safety and reducing operational costs.

Core Components & Functionality

• 1. High-Power Electromagnet Assembly: The core lifting unit, featuring robust, insulated copper windings and a specialized ferromagnetic core. Generates a powerful, adjustable magnetic field when energized.

• 2. Integrated Hook & Mounting Assembly: Seamlessly integrates the electromagnet with the crane’s hoist mechanism. Engineered for optimal load balance and structural integrity under heavy loads.

• 3. Intelligent Power Control Unit (PCU): Supplies precisely controlled DC power to the electromagnet. Features advanced regulation for consistent holding force and incorporates crucial safety systems.

• 4. Flexible Cable Reel System (オプション): Manages power and control cables between the crane and the moving hook/magnet, preventing tangling and damage.

• 5. Operator Control System: Includes pendant controls or integrated crane cabin interfaces for easy activation/deactivation and monitoring.

技術仕様 (Example Range – Customizable)

特徴	仕様範囲
持ち上げる容量	1 Ton to 500+ トン
デューティサイクル	連続, C5 (Heavy Duty)
電源	Typically 220VAC/480VAC, 50/60Hz
DC Output (Magnet)	80VDC to 400VDC+ (Adjustable)
Backup Hold Time	通常 15-30+ minutes
断熱クラス	クラスh (180°C) または高
保護評価 (Magnet)	IP65 / IP67 (Dust/Water resistant)
Control Interface	Pendant, Radio Remote, Cabin Integrated
Compliance Standards	ISO, ANSI, CMAA, ce, Local Safety Regs

重要な機能 & Advantages

• Unmatched Speed & 効率: Instantaneous material pickup and release eliminates time wasted on rigging, slinging, or clamping. Cycle times reduced by up to 50%.

• Superior Safety:

  • Eliminates manual rigging under suspended loads.

  • Secure hold on irregularly shaped or bundled scrap/steel.

  • Integrated safety features: Backup power systems (batteries/capacitors), voltage/current monitoring, automatic load weighing, and emergency release protocols.

• 人件費の削減 & 倦怠感: Minimal operator intervention required. No need for rigging crews near the load.

• Gentle Material Handling: Minimizes damage to valuable materials (slabs, plates, finished steel) compared to mechanical grabs.

• 汎用性: Handles diverse ferrous loads – scrap metal, スチールプレート, billets, coils, castings, machinery – even through non-magnetic barriers (例えば。, thin containers).

• 生産性の向上: Moves significantly larger volumes per hour compared to manual or mechanical methods.

• 耐久性 & 信頼性: Built with heavy-duty materials and components designed for harsh industrial environments (dust, 水分, impacts). Low-maintenance design.

• Energy Efficient: Modern PCUs often feature regenerative braking systems, feeding energy back into the system during release.

• Scalable Power: Systems available in a wide range of lifting capacities, 数トンから数百トンまで.

Electromagnetic Crane Hook System Typical Applications

• Scrap Metal Yards: (Primary application) Loading/unloading railcars, trucks, barges; sorting and stacking scrap.

• 製鉄所 & Foundries: Handling raw materials (scrap, pig iron), moving billets, slabs, coils, and finished products.

• Fabrication Shops: Lifting and positioning steel plates, ビーム, and large assemblies.

• 造船 & 重機: Moving large steel sections and components.

• Recycling Facilities: Handling ferrous fractions.

• Construction Sites: Positioning large structural steel elements (with appropriate planning).

Safety Systems (Integrated)

• Automatic Load Detection & Weighing: Prevents overloads.

• Backup Power Supply: Maintains magnetic hold during primary power loss (critical safety feature).

• 電圧 & Current Monitoring: Ensures optimal magnet performance and detects faults.

• Emergency Release: Controlled procedures to safely drop the load in critical situations.

• Temperature Monitoring: Protects the magnet windings from overheating.

Why Choose Our Electromagnetic Crane Hook System?

We design and manufacture electromagnetic lifting solutions for the most demanding applications. Our systems combine cutting-edge electromagnetic technology, robust engineering, and comprehensive safety features to deliver unparalleled performance, 信頼性, and operator safety. We offer expert consultation, custom engineering to fit your specific crane and needs, and dedicated after-sales support.