Crane Wire Rope Drum

Crane wire rope drum serves as the core of the hoisting and, in some cases, the traversing mechanism, directly impacting the crane’s lifting capacity, operational smoothness, and overall safety. Manufactured from high-strength steel and engineered to precise specifications, our wire rope drums are built to withstand extreme loads, resist wear, and provide reliable service over a long operational lifespan in demanding industrial environments.

प्रमुख विशेषताऐं & लाभ

• 1. मजबूत निर्माण & प्रीमियम सामग्री

  • Fabricated from high-yield strength carbon steel or alloy steel forgings.

  • Designed with optimal wall thickness and structural integrity to handle maximum rated loads and prevent deformation.

• 2. Precision-Machined Grooves

  • The rope grooves are meticulously machined to match the specific diameter of the wire rope.

  • Ensures proper spooling, minimizes rope wear and crushing, and extends the service life of both the drum and the rope.

• 3. Advanced Flange Design

  • Flanges are engineered with sufficient height to contain multiple layers of rope safely, preventing rope override and potential accidents.

  • Rounded and smooth flange edges protect the wire rope from damage during operation.

• 4. Durable Lifespan & सतह का उपचार

  • Drums undergo specialized heat treatment processes (such as quenching and tempering) to enhance surface hardness and fatigue resistance.

  • Optional protective coatings like galvanization or specialized paint systems are available for superior corrosion resistance in harsh environments (उदा।, marine, chemical).

• 5. Optimized Connection & Mounting

  • Designed for seamless integration with gear couplings, splined shafts, or direct drive systems.

  • Precision-machined mounting points ensure perfect alignment with the gearbox and motor, reducing vibration and mechanical stress.

• 6. Multi-Layer Spooling Capability

  • Engineered for smooth and controlled multi-layer spooling, which is essential for cranes requiring high lifting heights without an excessively large drum diameter.

Technical Parameters Table

टिप्पणी: The following table provides a general specification range. Custom drums are our specialty.

पैरामीटर	विनिर्देश	नोट
Drum Core Diameter	200 एमएम - 2,000 मिमी	Custom diameters available based on rope size and application.
Drum Length	500 एमएम - 6,000 मिमी	Determined by rope length, number of falls, and layers.
Rope Diameter Range	8 एमएम - 60 मिमी	Grooves are machined to match the specified rope diameter.
Flange Height	मानक: 1.5 x Rope Diameter Multi-layer: As per design	Ensures safe containment of the rope.
Max Rope Capacity	तक 1,000+ मीटर की दूरी पर	Varies with drum dimensions and spooling layers.
कार्य भार सीमा (डब्ल्यूएलएल)	1 Ton – 500+ टन	Designed with a safety factor exceeding industry standards (उदा।, फेम, से).
Mounting Type	Single or Double Flange	Gear Coupling, Splined Shaft, or Direct Drive.
Material Grade	Q235B, Q345B, ऐसी 4140, or equivalent high-tensile steel.
सतह का उपचार	शॉट नष्ट, चित्रित (मानक), जस्ती (वैकल्पिक)

Crane Wire Rope Drum Manufacturing Process

Compatible Crane Types

Our wire rope drums are versatile and can be customized for a wide array of crane applications, including but not limited to:

• 1. Overhead Cranes (EOT Cranes)
  • Single Girder Cranes
  • Double Girder Cranes
• 2. Gantry Cranes
  • Full Gantry Cranes
  • Semi-Gantry Cranes
• 3. Jib Cranes
  • Wall-Mounted Jib Cranes
  • Pillar Jib Cranes
• 4. Tower Cranes
• 5. Mobile Cranes
• 6. जहाज निर्माण & Deck Cranes
• 7. Mining Cranes and Hoists
• 8. Construction Hoists

FAQ: Crane Wire Rope Drum

Q1: How do I select the right wire rope drum for my crane?

A: Selection depends on several factors: the crane’s maximum lifting capacity, the wire rope diameter, the required rope length (drum capacity), the number of spooling layers, and the operating duty cycle. It is highly recommended to consult our engineering team with your crane’s specifications.

Q2: Can you manufacture a replacement drum for my old or obsolete crane model?

A: Absolutely. We specialize in reverse-engineering and manufacturing custom replacement parts. Provide us with the original drawings, or we can take precise measurements from your existing drum to create a perfect, high-performance replacement.

Q3: How often should the wire rope drum be inspected?

A: Visual inspections should be conducted before each shift. A formal, detailed inspection should be performed monthly or as per your crane’s maintenance schedule and in compliance with local safety regulations (उदा।, ओएसएचए, LOLER). Key things to check are groove wear, दरारें, and flange integrity.

Q4: What are the signs that a wire rope drum needs to be replaced?

A: Common signs include:

• Excessive wear in the rope grooves, creating a sharp edge that damages the rope.

• Visible cracks or deformation on the drum barrel or flanges.

• The drum is out-of-round or has been subjected to an overload event.

Q5: Do you offer surface hardening for the rope grooves?

A: Yes, we offer induction hardening or hard-chrome plating for the rope grooves as an optional feature. This significantly increases wear resistance and is ideal for high-duty-cycle applications.

For further technical specifications, custom quotes, or engineering support, please contact our sales team.