起重机钢丝绳卷筒

起重机钢丝绳卷筒作为起重和起重设备的核心, 在某些情况下, the traversing mechanism, directly impacting the crane’s lifting capacity, operational smoothness, and overall safety. Manufactured from high-strength steel and engineered to precise specifications, our wire rope drums are built to withstand extreme loads, resist wear, and provide reliable service over a long operational lifespan in demanding industrial environments.

主要特点 & 优势

• 1. 强大的结构 & 优质材料

  • Fabricated from high-yield strength carbon steel or alloy steel forgings.

  • Designed with optimal wall thickness and structural integrity to handle maximum rated loads and prevent deformation.

• 2. Precision-Machined Grooves

  • The rope grooves are meticulously machined to match the specific diameter of the wire rope.

  • Ensures proper spooling, minimizes rope wear and crushing, and extends the service life of both the drum and the rope.

• 3. Advanced Flange Design

  • Flanges are engineered with sufficient height to contain multiple layers of rope safely, preventing rope override and potential accidents.

  • Rounded and smooth flange edges protect the wire rope from damage during operation.

• 4. Durable Lifespan & 表面处理

  • Drums undergo specialized heat treatment processes (such as quenching and tempering) to enhance surface hardness and fatigue resistance.

  • Optional protective coatings like galvanization or specialized paint systems are available for superior corrosion resistance in harsh environments (例如, 海军陆战队, 化学).

• 5. Optimized Connection & Mounting

  • Designed for seamless integration with gear couplings, splined shafts, or direct drive systems.

  • Precision-machined mounting points ensure perfect alignment with the gearbox and motor, reducing vibration and mechanical stress.

• 6. Multi-Layer Spooling Capability

  • Engineered for smooth and controlled multi-layer spooling, which is essential for cranes requiring high lifting heights without an excessively large drum diameter.

技术参数表

笔记: The following table provides a general specification range. Custom drums are our specialty.

范围	规格	笔记
Drum Core Diameter	200 毫米 - 2,000 毫米	Custom diameters available based on rope size and application.
Drum Length	500 毫米 - 6,000 毫米	Determined by rope length, number of falls, and layers.
Rope Diameter Range	8 毫米 - 60 毫米	Grooves are machined to match the specified rope diameter.
法兰高度	标准: 1.5 x Rope Diameter Multi-layer: As per design	Ensures safe containment of the rope.
Max Rope Capacity	到 1,000+ 仪表	Varies with drum dimensions and spooling layers.
工作负载限制 (wll)	1 Ton – 500+ 吨	Designed with a safety factor exceeding industry standards (例如, 女性, DIN).
Mounting Type	Single or Double Flange	Gear Coupling, Splined Shaft, or Direct Drive.
材料等级	Q235B, Q345B, AISI 4140, or equivalent high-tensile steel.
表面处理	射击爆炸, 绘 (标准), 镀锌 (选修的)

Crane Wire Rope Drum Manufacturing Process

Compatible Crane Types

Our wire rope drums are versatile and can be customized for a wide array of crane applications, including but not limited to:

• 1. 高架起重机 (EOT Cranes)
  • Single Girder Cranes
  • Double Girder Cranes
• 2. 龙门起重机
  • Full Gantry Cranes
  • Semi-Gantry Cranes
• 3. 吉布起重机
  • Wall-Mounted Jib Cranes
  • Pillar Jib Cranes
• 4. Tower Cranes
• 5. 移动起重机
• 6. 造船 & Deck Cranes
• 7. Mining Cranes and Hoists
• 8. 建筑葫芦

常问问题: 起重机钢丝绳卷筒

Q1: How do I select the right wire rope drum for my crane?

A: Selection depends on several factors: the crane’s maximum lifting capacity, the wire rope diameter, the required rope length (drum capacity), the number of spooling layers, and the operating duty cycle. It is highly recommended to consult our engineering team with your crane’s specifications.

Q2: Can you manufacture a replacement drum for my old or obsolete crane model?

A: 绝对地. We specialize in reverse-engineering and manufacturing custom replacement parts. Provide us with the original drawings, or we can take precise measurements from your existing drum to create a perfect, high-performance replacement.

Q3: How often should the wire rope drum be inspected?

A: Visual inspections should be conducted before each shift. A formal, detailed inspection should be performed monthly or as per your crane’s maintenance schedule and in compliance with local safety regulations (例如, OSHA, LOLER). Key things to check are groove wear, 裂缝, and flange integrity.

Q4: What are the signs that a wire rope drum needs to be replaced?

A: 常见的迹象包括:

• Excessive wear in the rope grooves, creating a sharp edge that damages the rope.

• Visible cracks or deformation on the drum barrel or flanges.

• The drum is out-of-round or has been subjected to an overload event.

Q5: Do you offer surface hardening for the rope grooves?

A: 是的, we offer induction hardening or hard-chrome plating for the rope grooves as an optional feature. This significantly increases wear resistance and is ideal for high-duty-cycle applications.

For further technical specifications, custom quotes, or engineering support, please contact our sales team.