Overhead Bridge Crane

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What is an Overhead Bridge Crane?

Overhead Bridge Crane

An overhead bridge crane is a heavy-duty material handling equipment designed to lift, move, and position large or heavy loads horizontally across a fixed span. Suspended from or mounted on elevated runways (typically along the length of a facility), it consists of a bridge structure that travels along these runways, with a hoist or trolley system that moves perpendicular to the bridge—enabling precise, multi-directional load movement.

Widely used in industrial settings, overhead bridge cranes streamline operations, reduce manual labor, and enhance safety when handling weights from a few tons to hundreds of tons. They are customizable to fit specific workspace dimensions, load requirements, 和環境條件, making them indispensable in manufacturing, 後勤, and heavy industries.

Key Features of Overhead Bridge Cranes

Overhead Bridge Crane

Overhead bridge cranes are engineered for reliability, efficiency, 和安全. Here are their core features:

1. 高負載能力: Designed to handle loads ranging from 1 ton to over 500 噸, suitable for light to ultra-heavy lifting tasks.
2. Precise Control: Equipped with advanced hoist and trolley systems (manual, electric, or hydraulic) for smooth, accurate load positioning—critical for delicate operations like machinery assembly.
3. Durable Construction: Built with high-strength steel girders, reinforced runways, and corrosion-resistant components to withstand harsh environments (例如。, high temperatures, 灰塵, or humidity).
4. Safety Compliance: Integrated safety features include overload protection, 緊急停止按鈕, 限位開關, and anti-collision systems, meeting global standards (OSHA, ISO, 女性).
5. Space Efficiency: Operates above ground level, freeing up floor space for other equipment or workflows—ideal for facilities with limited ground area.
6. Customizability: Available in single or double girder designs, with options for span length, 舉升高度, power sources (electric, diesel), and automation (for unmanned operations).

單樑vs. Double Girder Overhead Bridge Cranes: What’s the Difference?

Single girder overhead bridge crane

Double girder overhead bridge crane

Double girder overhead crane

Choosing between single girder and double girder overhead bridge cranes depends on your load requirements, workspace, and budget. Here’s a breakdown:

特徵	Single Girder Overhead Bridge Crane	Double Girder Overhead Bridge Crane
Structure	One main girder (beam) supporting the hoist/trolley.	Two parallel girders with the hoist/trolley running between them.
負載能力	到 20 噸 (標準); 50 噸 (heavy-duty models).	20 tons and above (commonly 50–500+ tons).
跨度長度	Ideal for spans up to 30 儀表.	Suitable for longer spans (up to 50+ 儀表).
提升高度	Moderate (limited by single girder strength).	Higher lifting heights (extra clearance due to dual girders).
Cost	More affordable (simpler design, lower material use).	Higher initial cost (sturdier build, larger components).
最好的	Light to medium loads; small to medium facilities (例如。, workshops, 倉庫).	Heavy loads, large spans, or harsh environments (例如。, 鋼廠, shipyards).

Technical Specifications of Overhead Bridge Cranes

橋式起重機

Below is a general parameter table for common overhead bridge crane models. Custom specifications are available based on your needs:

Model Type	Max Lifting Capacity	跨度長度	提升高度	工薪階層 (ISO/FEM)*	電源	Hoist Speed
Single Girder (標準)	1–20 tons	5–30 m	3–12 m	A3–A5	380V/3Ph/50Hz (custom)	0.5–10 m/min
Single Girder (Heavy-Duty)	20–50 tons	10–25 m	5–15 m	A5–A6	380V/3Ph/50Hz (custom)	0.3–8 m/min
雙樑 (標準)	20–100 tons	10–40 m	6–20 m	A6–A7	380V/3Ph/50Hz (custom)	0.2–6 m/min
雙樑 (Ultra-Heavy)	100–500+ tons	15–50+ m	8–30 m	A7–A8	風俗 (diesel/electric)	0.1–4 m/min

工薪階層: Indicates duty cycle (how often the crane operates under load). Higher classes (A7–A8) suit continuous, heavy-use environments.

Industries That Use Overhead Bridge Cranes

橋式起重機

Overhead bridge cranes are versatile across sectors requiring heavy material handling. Key applications include:

1. 製造業: Moving raw materials (steel, aluminum) and finished products on assembly lines (automotive, 航天, 機械).
2. 倉儲 & 後勤: Loading/unloading cargo, 堆垛托盤, and organizing inventory in distribution centers.
3. Metallurgy: Handling molten metal, 錠, and rolled steel in foundries and steel mills.
4. 建造: Lifting building materials (鋼樑, concrete panels) in prefabrication yards or on-site.
5. 礦業: Transporting ore, equipment, and components in mines or processing plants.
6. 造船: Assembling large ship parts and moving heavy machinery in dry docks.
7. Waste Management: Handling bulk waste or recycling materials in treatment facilities.

Overhead Bridge Crane Manufacturing Process

overhead bridge crane manufacturing process

How to Choose the Right Overhead Bridge Crane?

橋式起重機

Follow these steps to select the perfect overhead bridge crane for your needs:

1. Determine Load Requirements: Calculate the maximum weight you’ll lift (include margins for future needs) to choose between single (≤20 tons) or double (≥20 tons) girder models.
2. Measure Your Workspace: Check the span (distance between runways) and available headroom (舉升高度) to ensure the crane fits.
3. Assess Working Conditions: Consider environmental factors—high temperatures, 灰塵, or corrosive substances may require specialized coatings or components.
4. Evaluate Duty Cycle: Choose a working class (A3–A8) based on how often the crane will operate (例如。, A7 for 24/7 heavy use).
5. Set a Budget: Single girder overhead cranes are more cost-effective for light tasks; double girder cranes are a long-term investment for heavy loads.
6. Prioritize Safety & Compliance: Ensure the crane meets local regulations (例如。, OSHA in the U.S., CE in the EU) and includes essential safety features.

常問問題: Overhead Bridge Crane

Q1: How often should an overhead bridge crane be inspected?

一個: Daily visual checks (for wear, leaks, or loose parts) and annual professional inspections are mandatory. Heavy-use cranes (A7–A8) may require quarterly inspections.

Q2: Can overhead bridge cranes be automated?

一個: 是的. Modern models can integrate with IoT systems for automated load tracking, scheduled movements, and remote operation—ideal for repetitive tasks.

第三季度: What’s the lifespan of an overhead bridge crane?

一個: With proper maintenance, single girder cranes last 15–20 years; double girder cranes can operate for 25–30 years or longer.

第四季度: How is an overhead bridge crane installed?

一個: Installation involves mounting runways to building columns or support structures, positioning the bridge, and integrating the hoist/trolley. Professional installation is recommended for safety.

Q5: What’s the difference between an overhead bridge crane and a gantry crane?

一個: Overhead bridge cranes run on elevated runways (attached to a building), while 龍門起重機 have ground-supported legs—making gantries better for outdoor or open spaces.

Ready to enhance your material handling efficiency? Contact us for a custom overhead bridge crane solution tailored to your industry and workflow.

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