Electrolytic Aluminum Overhead Crane

As a core lifting equipment specially designed for the electrolytic aluminum production process, the electrolytic aluminum overhead crane is engineered to adapt to the harsh working environment of electrolytic aluminum workshops—high temperature, пил, corrosive gas, and heavy-load continuous operation. It integrates stability, безпека, і ефективність, providing reliable lifting and transportation support for each link of electrolytic aluminum production, from raw material feeding to electrolytic cell maintenance, and finished product handling.

Electrolytic Aluminum Overhead Crane

Product Overview

The electrolytic aluminum overhead crane is a customized heavy-duty lifting equipment developed for the special working conditions of electrolytic aluminum plants. Different from ordinary мостові крани, it adopts special materials, sealing structures and safety protection systems to resist the erosion of high temperature (up to 600℃), corrosive electrolyte vapor and dust, ensuring long-term stable operation in harsh environments. It is mainly used in electrolytic workshops, casting workshops, and auxiliary workshops of electrolytic aluminum enterprises, undertaking tasks such as lifting aluminum ingots, anode blocks, cathode plates, electrolytic cell components, and molten aluminum ladles (matched with special spreaders).

With the core advantages of high load-bearing capacity, точне позиціонування, strong corrosion resistance and high safety, this series of overhead cranes can effectively improve production efficiency, reduce labor intensity, and ensure the smooth progress of electrolytic aluminum production, which is an indispensable key equipment in the modern electrolytic aluminum industry.

Electrolytic Aluminum Overhead Crane Core Features & Переваги

1. High-Temperature & Корозійна стійкість

The main structural parts (beam, візок, end beam) are made of high-temperature resistant alloy steel, and the surface is treated with anti-corrosion and high-temperature resistant coating, which can effectively resist the damage of high-temperature radiation and corrosive gas in the electrolytic workshop. The electrical components are equipped with high-temperature resistant protective covers, and the sealing performance is optimized to prevent dust and electrolyte vapor from entering, ensuring the normal operation of electrical systems.

2. Heavy-Load Design & Stable Operation

According to the actual needs of electrolytic aluminum production, it is designed with a heavy-duty structure, with a rated lifting capacity of 5t-200t and a span of 10m-35m (customizable according to workshop size). The lifting mechanism adopts a high-torque motor and a hard-tooth surface reducer, which has the characteristics of stable transmission, low noise and strong overload capacity. The running mechanism adopts frequency conversion speed regulation technology, which realizes smooth start and stop, reduces impact, and ensures precise positioning of lifting objects (positioning accuracy up to ±5mm).

3. Multi-Layer Safety Protection

Safety is the top priority of electrolytic aluminum production. This electrolytic aluminum overhead crane is equipped with a complete set of safety protection devices, включаючи: overload protection device (automatically cut off power when overloaded), limit switch (lifting and running limit, preventing overtravel), anti-collision device (avoiding collision between cranes or between cranes and workshop structures), кнопка аварійної зупинки (manual emergency shutdown in case of danger), and anti-sway device (reducing the sway of lifting objects, especially for molten aluminum ladles, to avoid safety accidents).

4. Customizable Design

Combined with the different production processes and workshop layouts of various electrolytic aluminum enterprises, we provide fully customized services. According to customer needs, we can customize the lifting capacity, проліт, висота підйому, spreader type (anode spreader, cathode spreader, ladle spreader, тощо), режим контролю (ground control, cab control, дистанційне керування) and other parameters to perfectly match the actual production needs of customers.

5. Energy Saving & Легке обслуговування

Adopting energy-saving motor and frequency conversion control system, it can effectively reduce energy consumption, save operation costs for enterprises. The structural design is optimized, and key components are easy to disassemble and assemble. The lubrication system is centralized, which reduces the difficulty of daily maintenance and extends the service life of the equipment. At the same time, we provide detailed maintenance manuals and professional maintenance guidance to help customers reduce maintenance costs.

Electrolytic Aluminum Overhead Crane Technical Parameters

Electrolytic Aluminum Overhead Crane Application Scenarios

Electrolytic Aluminum Overhead Crane

The electrolytic aluminum overhead crane is widely used in all links of the electrolytic aluminum production line, mainly including:

• 1. Electrolytic Workshop: Lifting anode blocks and cathode plates to the electrolytic cell, replacing damaged electrolytic cell components, and cleaning the electrolytic cell.
• 2. Casting Workshop: Lifting molten aluminum ladles from the electrolytic cell to the casting machine, lifting cast aluminum ingots, aluminum rods and other finished products for stacking and transportation.
• 3. Auxiliary Workshop: Lifting raw materials (alumina, cryolite, тощо) to the storage bin, lifting auxiliary equipment (насоси, fans, тощо) for installation and maintenance.
• 4. Waste Treatment Workshop: Lifting waste electrolyte, waste anode blocks and other wastes for centralized treatment.

It is suitable for large and medium-sized electrolytic aluminum enterprises, and can adapt to different production scales and process requirements, providing all-round lifting support for the electrolytic aluminum industry.

Product Quality & Сертифікація

We adhere to the principle of “quality first, safety first”, and all electrolytic aluminum overhead cranes are produced in strict accordance with international and national standards, включаючи GB/T 3811-2008 (Crane Design Standards), ГБ 6067-2010 (Safety Standards for Cranes), і ISO 9001 quality management system certification. All components are selected from well-known brands at home and abroad, and undergo strict inspection and testing before leaving the factory (including load test, high-temperature test, corrosion test, safety performance test, тощо) to ensure that each crane meets the quality and safety requirements.

Післяпродажна служба

To ensure the long-term stable operation of the equipment, we provide a full set of professional after-sales services:

• 1. Встановлення & Введення в експлуатацію: Send professional technical personnel to the customer’s site for equipment installation and commissioning, and conduct on-site training for the customer’s operators and maintenance personnel.
• 2. Warranty Service: Provide 12-24 months of free warranty service (excluding wearing parts), and provide free repair and replacement of faulty components during the warranty period.
• 3. Maintenance Service: Provide regular maintenance services according to the equipment operation status, and formulate personalized maintenance plans to extend the service life of the equipment.
• 4. Spare Parts Supply: Establish a complete spare parts warehouse, provide timely supply of genuine spare parts, and ensure that the equipment can be repaired in time when a fault occurs.
• 5. Технічна підтримка: Provide 24-hour technical consultation service, and send technical personnel to the site for troubleshooting in time for major faults.

Зв’яжіться з нами

If you are interested in our electrolytic aluminum overhead crane, or need to customize the equipment according to your actual production needs, будь ласка, не соромтеся зв'язатися з нами. Our professional team will provide you with detailed product consultation, technical solutions and quotation services.

Електронна пошта: AIDEN@craneweihua.com

We look forward to cooperating with you to contribute to the development of the electrolytic aluminum industry!