З яких частин складається мостовий кран?

Мостові крани (also called bridge cranes) are indispensable in manufacturing plants, склади, будівельні майданчики, і порти, enabling safe and efficient lifting of heavy loads. To understand how these machines operate, it’s crucial to familiarize yourself with their core overhead crane parts—each component plays a vital role in ensuring stability, точність, і безпека. In this guide, we’ll break down the key parts of an overhead crane, their functions, and highlight trusted manufacturers like WEIHUA Group that deliver high-quality solutions for global industries.

Key Overhead Crane Parts & Their Functions

Every overhead crane is composed of interconnected parts, designed to work in harmony for lifting, що рухається, and positioning loads. Below is a detailed breakdown of the essential overhead crane parts:

Балка мосту (Головне світло)

The bridge girder is the horizontal backbone of the overhead crane, охоплюючи ширину робочого простору (Напр., between two runways). It supports the trolley, підйомник, і саме навантаження. Key features:

• 1. Матеріали: Typically made of high-strength steel (Напр., Q355B) for durability and load-bearing capacity.
• 2. Типи: Single girder (for lighter loads, 1–20 tons) or double girder (for heavier loads, 5–500 тонн) designs.
• 3. Function: Distributes the load evenly across the crane’s structure, ensuring stability during movement.

Кінцеві вантажівки (Кінцеві вагони)

Located at both ends of the bridge girder, end trucks are the “wheels” that allow the crane to travel along the runway rails. Critical components:

• 1. Wheels: Made of forged steel or polyurethane (for low-noise operations) to withstand heavy loads and frequent use.
• 2. Gearboxes & Motors: Drive the end trucks, enabling smooth horizontal movement (поздовжній хід) of the crane.
• 3. Brakes: Ensure the crane stops securely, preventing unintended movement.

Візок

The trolley is a movable unit mounted on the bridge girder, allowing lateral (side-to-side) movement. It houses the hoist and is responsible for precise positioning of the load. Key details:

• 1. Travel Mechanism: Equipped with motors, gears, and wheels for smooth movement along the bridge’s rail.
• 2. Навантажувальна здатність: Matches the crane’s overall capacity, with options for manual (light loads) or electric (heavy loads) operation.
• 3. Anti-Sway Features: Advanced trolleys include anti-sway technology to minimize load swing, improving efficiency and safety.

Hoist – The Lifting Core

The hoist is the heart of the overhead crane, responsible for raising and lowering the load. It’s mounted on the trolley and consists of:

• 1. Барабан: Wraps the steel cable or chain to lift the load.
• 2. Motor: Powers the drum’s rotation (electric motors are standard for industrial use; hydraulic motors for extreme heavy loads).
• 3. Коробка передач: Reduces motor speed to generate lifting torque.
• 4. Гачки: High-strength alloy steel hooks (with safety latches) to secure loads.
• 5. Brake System: Failsafe brakes to hold the load in place if power is lost.

Runway Rails & Supports

Runway rails are the tracks along which the end trucks travel, typically mounted on columns or overhead beams. Key aspects:

• 1. Rails: Made of high-carbon steel for wear resistance; precision-aligned to ensure smooth crane movement.
• 2. Supports: Columns (concrete or steel) or ceiling-mounted brackets that anchor the rails to the building structure.
• 3. Alignment: Critical for preventing crane jamming or uneven wear on end truck wheels.

Система управління

The control system allows operators to manage the crane’s movements (підйом, опускання, тролейбусний проїзд, bridge travel). Common types:

• 1. Pendant Controls: Handheld devices with buttons/levers for manual operation (ideal for close-range tasks).
• 2. Radio Remote Controls: Wireless devices that let operators control the crane from a safe distance (improves visibility).
• 3. PLC & Automation: Advanced systems for programmable movements (Напр., repetitive tasks in manufacturing lines).

Запобіжні пристрої

Overhead cranes are equipped with multiple safety features to protect operators, навантажень, and the machine itself:

• 1. Load Limiters: Prevent overloading by cutting power if the load exceeds the crane’s capacity.
• 2. Anti-Collision Systems: Detect other cranes or obstacles on the same runway, triggering alarms or automatic stops.
• 3. Emergency Stop Buttons: Instantly shut down all crane operations in case of danger.
• 4. Limit Switches: Prevent the hoist or trolley from moving beyond safe travel limits.

Choosing a Reliable Overhead Crane Manufacturer

When investing in an overhead crane, selecting a trusted manufacturer is just as important as understanding its parts. A reputable manufacturer ensures high-quality components, durable construction, and compliance with global safety standards (Напр., ISO, CE, ANSI). Here’s what to look for:

Key Qualities of Top Manufacturers

• 1. Expertise & Experience: Manufacturers with decades of industry experience (Напр., WEIHUA Group, founded in 1988) have refined their designs and production processes to meet diverse customer needs.
• 2. Customization Capabilities: The ability to tailor cranes to specific applications (Напр., high-temperature environments, heavy-duty lifting) ensures optimal performance.
• 3. Quality Control: Strict testing of components (Напр., вантажопідйомність, brake efficiency) guarantees reliability and safety.
• 4. Глобальна підтримка: Comprehensive after-sales service, including installation, обслуговування, and spare parts supply, minimizes downtime.

Spotlight on WEIHUA Group – A Leading Overhead Crane Manufacturer

WEIHUA Group is a global leader in the design, production, and supply of overhead cranes, козлові крани, and crane accessories. With over 35 years of experience, WEIHUA has earned a reputation for excellence in:

• 1. High-Quality Components: All overhead crane parts (Напр., bridge girders, підйомники, control systems) are manufactured using premium materials and advanced technology, ensuring durability and long service life.
• 2. Глобальна дотримання: WEIHUA cranes meet international standards (ISO 9001, CE, ANSI/ASME) and are exported to over 100 країни, including the U.S., Mexico, Brazil, and European nations.
• 3. Спеціальні рішення: WEIHUA offers tailored cranes for industries like automotive, сталь, логістика, and construction, with load capacities ranging from 0.5 тонн до 1,200 тонн.
• 4. Післяпродажна підтримка: A global network of service centers provides installation, навчання, обслуговування, and spare parts, ensuring customers get the most out of their investment.

FAQ About Overhead Crane Parts & Manufacturers

Q1: What are the most critical overhead crane parts for safety?

Q2: How often should overhead crane parts be maintained?

Q3: Can I replace overhead crane parts with third-party components?

Q4: What is the typical lifespan of overhead crane parts?

Q5: How do I choose the right overhead crane parts for my application?

Висновок

Understanding the overhead crane parts and their functions is key to selecting the right crane for your needs and ensuring safe, efficient operation. Each component—from the bridge girder to the control system—plays a critical role in the crane’s performance, so investing in high-quality parts from a trusted manufacturer is essential.

WEIHUA Group stands out as a reliable partner for overhead cranes, offering top-tier components, custom solutions, and global support. Whether you need a standard overhead crane or a specialized system, WEIHUA’s expertise and commitment to quality make it a top choice for businesses worldwide.

If you’re ready to invest in an overhead crane or need replacement parts, contact a reputable manufacturer to discuss your requirements and ensure you get a solution that meets your needs and exceeds safety standards.

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