In the demanding world of metallurgy, where molten metal, intense heat, heavy loads, and punishing cycles are the norm, the Metallurgical crane hook isn't just a component – it's a critical lifeline. Вейхха, a global leader in heavy lifting solutions, designs and manufactures Metallurgical crane hooks that set the benchmark for safety, долговечность, and reliability in these extreme environments.
Weihua’s Metallurgical crane hooks are specifically engineered to excel where standard hooks would fail. Key features include:
1. Superior Material & Forging: Constructed from high-grade, heat-treated alloy steel using precision forging techniques. This ensures exceptional strength, toughness, and resistance to the thermal shock encountered near furnaces, ladles, and casters.
2. Enhanced Heat Resistance: Special material selection and treatment processes allow our Metallurgical crane hooks to maintain structural integrity and load-bearing capacity even when exposed to significant radiant heat from molten metal handling.
3. Robust Safety Factor: Designed and manufactured with a high safety factor (typically exceeding 4:1), far beyond standard requirements, providing a critical margin of safety for handling extremely valuable and hazardous molten materials like steel or aluminum.
4. Exceptional Fatigue Strength: Metallurgical operations involve constant, heavy-duty lifting cycles. Вейхха Крюк Крюк is rigorously tested and designed for superior fatigue resistance, ensuring a long service life under repetitive high-stress conditions.
5. Precision Machining & Осмотр: Every Weihua Metallurgical crane hook undergoes meticulous machining for perfect geometry and fit. Stringent non-destructive testing (NDT) methods, including Magnetic Particle Inspection (MPI) and Ultrasonic Testing (UT), guarantee the absence of internal flaws or surface cracks.
6. Corrosion & Wear Protection: Options include specialized coatings or surface treatments to combat corrosion caused by fumes, slag, and cooling water splashes, further extending hook life.
Параметр | Спецификация | Remarks |
Грузоподъемность (SWL) | 5–600 tons | Custom designs up to 1,000+ tons available |
Hook Types | Ramshorn / Поворот / Single / Крэйн двойной крюк / Custom | Ramshorn optimized for ladle trunnions |
Материал | Alloy Steel (34Cr2Ni2Mo, 34CRMO, ASTM A508) | Forged, heat-treated, and precision-machined |
Коэффициент безопасности | ≥ 4:1 | Exceeds ISO 4301/FEM 1.001 requirements |
Heat Resistance | Up to 300°C (572°F) sustained radiant heat | Optional cooling jackets for extreme zones |
Surface Hardness | HRC 38–42 | Enhanced wear/abrasion resistance |
Доказательство нагрузочного теста | 150% of SWL | Mandatory for every hook |
Dynamic Test | 125% of SWL | Validates fatigue performance |
Защита от коррозии | HVOF coating / Nitriding / Galvanizing (необязательный) | For slag, fumes, and humid environments |
Dimensional Tolerance | ISO 2768-mK | Laser-scanned for precision |
Рабочая температура | -40°C to +300°C (-40°F to +572°F) | |
Certifications | Iso 4301, Женский 1.001, ASME B30.10, ОТ 15400 | Full test reports & material traceability |
Smart Features (IoT) | Необязательный: Мониторинг нагрузки, temperature sensors | Real-time data via Weihua IoT platform |
Weihua Metallurgical crane hooks are the trusted choice for the most critical lifting tasks within steel plants, foundries, aluminum smelters, and other metal production facilities:
1. Ladle Handling: Safely transporting ladles filled with molten metal between furnace, treatment stations, and casting.
2. Ingot Handling: Lifting and maneuvering heavy ingots, slabs, and billets.
3. Scrap Charging: Handling heavy scrap buckets for furnace charging.
4. Mold & Equipment Handling: Lifting large molds, tundishes, and other heavy mill equipment.
5. Обслуживание & Repair: Performing essential overhead lifts during plant maintenance.
1. Uncompromising Safety: Our primary focus is on providing hooks that ensure the highest level of safety for personnel, оборудование, and valuable molten metal.
2. Proven Reliability: Weihua hooks are used globally in the toughest metallurgical applications, backed by decades of engineering expertise.
3. Extended Service Life: Superior materials, Производство, and protection mean less downtime and lower total cost of ownership.
4. Compliance & Сертификация: Manufactured to meet or exceed international standards (Iso, Женский, ОТ, ASME) and often come with full certification packages.
5. Настройка: Weihua can provide Metallurgical crane hooks tailored to specific load capacities, hook types (swivel, fixed, ramshorn), and unique application requirements.
6. Global Support: Benefit from Weihua’s worldwide network for technical support, spare parts, and service.
When failure is not an option, trust the strength and reliability engineered into every Weihua Metallurgical crane hook. It’s more than just a piece of forged steel; it’s the vital connection point designed for the relentless demands of molten metal handling and heavy material transfer within your metallurgical operation. Choose Weihua – where lifting extreme loads under extreme conditions is our expertise.
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