160 トン数天井クレーン

The 160 tons overhead crane is a heavy-duty lifting equipment designed for high-load, high-precision operations in various industrial fields. As a core piece of machinery for heavy material handling, it integrates advanced structural design, reliable performance and strict safety standards, providing efficient and stable lifting solutions for large-scale projects and heavy industrial production. This crane is mainly divided into double-girder and gantry types, 定格吊り上げ能力 160 tons for the main hook and an optional auxiliary hook with a lifting capacity of 32 トン, which can meet the diverse lifting needs of different scenarios.

160 トン数天井クレーン

160 Tons Overhead Crane Core Technical Parameters

The 160 tons overhead crane is designed in strict accordance with GB/T 3811-2008 “Crane Design Code” and international standards, ensuring its stability and durability under long-term heavy-load operation. The key technical parameters are as follows (customizable according to on-site needs):

160 トン数天井クレーン

• ◆定格吊上能力: メインフック 160 トン, 補助フック 32 トン (オプション)
• ◆ Span Length: 10.5メートル～31.5メートル (customizable according to workshop or site dimensions)
• ◆揚程: 10メートル～30メートル (adjustable based on on-site space requirements)
• ◆ Working Class: A5～A6 (suitable for medium to high-frequency operations, adaptable to metallurgy, heavy machinery manufacturing and other scenarios with high working intensity)
• ◆ Operating Speed: Main hoist 0.8 - 2 私/私, 補助ホイスト 2 - 6.3 私/私, トロリー旅行 10 - 20 私/私, 橋の移動 15 - 30 私/私
• ◆ Power Supply: 3-交流相, 380V/50Hz (or customized according to regional voltage standards)
• ◆ Working Environment: Temperature -25℃ to +40℃, humidity ≤85%, altitude below 1000 メーター, suitable for indoor and outdoor non-corrosive, non-explosive environments (explosion-proof type optional)
• ◆ Protection Class: IP54 – IP55, 過酷な産業環境でも安定した動作を保証

構造設計 & コアコンポーネント

The crane adopts a scientific and robust structural design, with each component strictly tested to ensure safe and efficient operation under heavy loads. The main structure and core components are as follows:

1. 橋の構造

天井クレーン主桁

The bridge is composed of double main girders and end beams, adopting a welded box girder structure with camber design, which effectively reduces structural deformation during heavy-load lifting. The main girder is made of high-strength steel (equivalent to FE37 or FE52), and the main welds are processed by Lincoln welding and non-destructive testing to ensure structural integrity and load-bearing capacity. The end beams are rigidly connected to the main girders, and the middle part is detachably connected by bolts, which is convenient for transportation and on-site installation.

2. 昇降機構

The lifting mechanism is equipped with a high-power electric motor (main hook motor power about 55kW) and a high-precision reducer, matched with a wire rope hoist (or chain hoist) to ensure stable lifting and lowering of heavy loads. The brake system adopts a reliable electromagnetic brake, which can quickly stop the load in case of power failure or emergency, preventing accidental falling and ensuring operational safety. The hook block is made of high-strength alloy steel, after heat treatment to enhance wear resistance and load-bearing capacity, and is equipped with anti decoupling devices to avoid load slipping.

3. トロリー & エンドトラック

トロリー

The trolley carries the hoisting mechanism and moves along the track on the main girder, realizing horizontal movement of the load. It is powered by an electric motor with wheels running on bridge rails, ensuring smooth and precise movement. The end trucks are installed at both ends of the bridge, with wheel assemblies that facilitate the bridge’s movement along the overhead runway. The wheel pressure is reasonably designed (about 227.5kN/wheel for similar models) to avoid damage to the runway and building structure.

4. 制御システム

The crane is equipped with a multi-mode control system, supporting pendant control, radio remote control and cabin control, which can be selected according to on-site operation needs. The remote control has a long control distance (まで 50 メーター) and stable signal, allowing operators to control the crane from a safe position; the operation cabin is equipped with a comfortable orthopedic seat, 空調, and an optimized visual field design, 長時間稼働時のオペレータの疲労を軽減. The control system is equipped with a load moment limiter, which can real-time monitor the lifting load and issue an alarm when overloading, preventing safety accidents.

160 トン天井クレーンの適用シナリオ

With its strong load-bearing capacity and stable performance, the 160 tons overhead crane is widely used in various heavy industrial fields, becoming an indispensable core equipment for material handling, installation and maintenance. The main application scenarios include:

• ◆ Heavy Machinery Manufacturing: Lifting and assembling large equipment components, エンジンブロックなど, machine tool beds and large gears.
• ◆ Metallurgical Industry: Transporting molten metal, 鋼のインゴット, steel coils and slabs, supporting smelting and steel-making processes.
• ◆ Shipbuilding Industry: Lifting and assembling hull sections, エンジン, propellers and other large ship parts, improving shipbuilding efficiency.
• ◆ Power Engineering: 大電力設備の設置・保守, 発電機などの, transformers and turbine units in thermal power, hydropower and nuclear power plants.
• ◆ Large-scale Infrastructure Projects: Lifting bridge girders, コンクリートブロック, steel plates and other heavy construction materials, accelerating the construction progress.
• ◆ポート & ロジスティクス: Loading and unloading heavy goods, containers and large equipment, improving logistics efficiency in ports and freight yards.
• ◆航空宇宙産業: Lifting and transporting large aerospace components, supporting the R&D and production of aerospace equipment.

160 トン天井クレーン

安全機能 & 利点

Safety is the core design concept of the 160 トン天井クレーン. The product is equipped with multiple safety protection devices and has obvious advantages in performance and reliability:

総合的な安全保護

• ◆ Load Moment Limiter: Real-time monitoring of lifting load and moment, automatic alarm and power cut when overloading, preventing structural damage and load falling.
• ◆ Lifting Height Limiter: Prevents the hoist from over-lifting, protecting the wire rope, motor and other components from damage.
• ◆ Travel Limit Switch: Controls the travel range of the bridge and trolley, avoiding collision with the wall or other equipment.
• ◆ Emergency Stop Button: Equipped on the operation cabin, pendant and remote control, which can quickly cut off the power in case of emergency, オペレーターと装置の安全を確保する.
• ◆ Windbreak Anchors: Suitable for outdoor use, preventing the crane from being blown by strong winds and ensuring stability under severe weather conditions.

パフォーマンス上の利点

• ◆ High Load-bearing Capacity: The main hook can stably lift 160 tons of heavy loads, and the auxiliary hook can handle light-load operations, realizing multi-scenario adaptation.
• ◆安定 & 効率的: The optimized structural design and high-precision transmission mechanism ensure smooth operation, low noise and high working efficiency, reducing production downtime.
• ◆耐久性 & 長いサービスライフ: High-quality materials and strict manufacturing processes make the crane resistant to wear, corrosion and fatigue, with a service life of more than 15 通常のメンテナンスで何年も.
• ◆ カスタマイズ可能なデザイン: According to the actual needs of customers, スパン, 持ち上げ高さ, control mode and other parameters can be customized to adapt to different on-site environments and operation requirements.
• ◆ メンテナンスが簡単: The crane is equipped with a maintenance platform, inspection ladder and individual electrical room, 日常点検に便利です, メンテナンスと修理, reducing maintenance costs and improving equipment availability.

品質保証 & アフターサービス

私たちの 160 tons overhead crane has passed ISO9001 quality system certification and relevant international safety certifications, ensuring that each product meets strict quality standards. We provide a complete after-sales service system to solve customers’ worries:

• ◆ Pre-sales Service: Professional technical team provides on-site survey, program design and technical consultation, helping customers select the most suitable crane model.
• ◆ On-site Installation & 試運転: Professional installation team provides on-site installation, debugging and test run services, ensuring the crane is put into use smoothly.
• ◆ After-sales Maintenance: We have a global service network with experienced technicians, providing timely maintenance, repair and spare parts supply services, ensuring high equipment availability.
• ◆ Training Service: Provide operation and maintenance training for customers’ operators and maintenance personnel, helping them master the correct operation methods and maintenance skills.

The 160 tons overhead crane is a reliable heavy-duty lifting solution that integrates safety, efficiency and durability. It is committed to helping heavy industrial enterprises improve production efficiency, reduce labor intensity and ensure operation safety. Whether it is large-scale equipment installation, heavy material transportation or industrial production supporting, it can provide strong support for your project.