Electromagnetic Crane Hook System

Replace manual rigging, clamps, and grabs with intelligent magnetic force. Our Electromagnetic Crane Hook System delivers contactless, instantaneous lifting of ferrous materials—slashing cycle times by up to 50% while enhancing safety and reducing operational costs.

Core Components & Functionality

• 1. High-Power Electromagnet Assembly: The core lifting unit, featuring robust, insulated copper windings and a specialized ferromagnetic core. Generates a powerful, adjustable magnetic field when energized.

• 2. Integrated Hook & Mounting Assembly: Seamlessly integrates the electromagnet with the crane’s hoist mechanism. Engineered for optimal load balance and structural integrity under heavy loads.

• 3. Intelligent Power Control Unit (PCU): Supplies precisely controlled DC power to the electromagnet. Features advanced regulation for consistent holding force and incorporates crucial safety systems.

• 4. Flexible Cable Reel System (वैकल्पिक): Manages power and control cables between the crane and the moving hook/magnet, preventing tangling and damage.

• 5. Operator Control System: Includes pendant controls or integrated crane cabin interfaces for easy activation/deactivation and monitoring.

तकनीकी निर्देश (Example Range – Customizable)

विशेषता	विशिष्टता सीमा
उठाने की क्षमता	1 Ton to 500+ टन
साइकिल शुल्क	निरंतर, C5 (Heavy Duty)
बिजली की आपूर्ति	Typically 220VAC/480VAC, 50/60हर्ट्ज
DC Output (Magnet)	80VDC to 400VDC+ (Adjustable)
Backup Hold Time	आम तौर पर 15-30+ minutes
इन्सुलेशन वर्ग	क्लास एच (180° C) or higher
संरक्षण रेटिंग (Magnet)	IP65 / IP67 (Dust/Water resistant)
Control Interface	Pendant, Radio Remote, Cabin Integrated
Compliance Standards	आईएसओ, ANSI, CMAA, सीटी, Local Safety Regs

प्रमुख विशेषताऐं & Advantages

• Unmatched Speed & Efficiency: Instantaneous material pickup and release eliminates time wasted on rigging, slinging, or clamping. Cycle times reduced by up to 50%.

• Superior Safety:

  • Eliminates manual rigging under suspended loads.

  • Secure hold on irregularly shaped or bundled scrap/steel.

  • Integrated safety features: Backup power systems (batteries/capacitors), voltage/current monitoring, automatic load weighing, and emergency release protocols.

• कम श्रम लागत & थकान: Minimal operator intervention required. No need for rigging crews near the load.

• Gentle Material Handling: Minimizes damage to valuable materials (slabs, plates, finished steel) compared to mechanical grabs.

• बहुमुखी प्रतिभा: Handles diverse ferrous loads – scrap metal, स्टील प्लेट्स, billets, coils, castings, machinery – even through non-magnetic barriers (उदा।, thin containers).

• बढ़ाया उत्पादकता: Moves significantly larger volumes per hour compared to manual or mechanical methods.

• सहनशीलता & विश्वसनीयता: Built with heavy-duty materials and components designed for harsh industrial environments (dust, नमी, impacts). Low-maintenance design.

• Energy Efficient: Modern PCUs often feature regenerative braking systems, feeding energy back into the system during release.

• Scalable Power: Systems available in a wide range of lifting capacities, from a few tons to several hundred tons.

Electromagnetic Crane Hook System Typical Applications

• Scrap Metal Yards: (Primary application) Loading/unloading railcars, trucks, barges; sorting and stacking scrap.

• स्टील की मिले & Foundries: Handling raw materials (scrap, pig iron), moving billets, slabs, coils, and finished products.

• Fabrication Shops: Lifting and positioning steel plates, बीम, and large assemblies.

• Shipbuilding & भारी मशीनरी: Moving large steel sections and components.

• Recycling Facilities: Handling ferrous fractions.

• Construction Sites: Positioning large structural steel elements (with appropriate planning).

Safety Systems (Integrated)

• Automatic Load Detection & Weighing: Prevents overloads.

• Backup Power Supply: Maintains magnetic hold during primary power loss (critical safety feature).

• वोल्टेज & Current Monitoring: Ensures optimal magnet performance and detects faults.

• Emergency Release: Controlled procedures to safely drop the load in critical situations.

• Temperature Monitoring: Protects the magnet windings from overheating.

Why Choose Our Electromagnetic Crane Hook System?

We design and manufacture electromagnetic lifting solutions for the most demanding applications. Our systems combine cutting-edge electromagnetic technology, robust engineering, and comprehensive safety features to deliver unparalleled performance, विश्वसनीयता, and operator safety. We offer expert consultation, custom engineering to fit your specific crane and needs, and dedicated after-sales support.