How often should overhead cranes be inspected?

Overhead crane inspection is one of the most critical practices for workplace safety, regulatory compliance, and equipment longevity. Whether you run a manufacturing plant, গুদাম, নির্মাণ সাইট, or logistics center, knowing the correct inspection schedule protects your team, ডাউনটাইম হ্রাস করে, and avoids costly violations. In this post, we break down how often overhead cranes should be inspected based on industry standards and best practices.

Why Overhead Crane Inspection Is Non-Negotiable

ওভারহেড ক্রেন handle heavy loads in demanding environments. পরা, ক্লান্তি, জারা, and mechanical failure can develop slowly but lead to serious accidents. Regular overhead crane inspection:

• ◆ Prevents injuries and downtime
• ◆ Ensures compliance with OSHA, Asme, and local regulations
• ◆ Extends the service life of hoists, সেতু, end trucks, and controls
• ◆ Reduces long-term repair and replacement costs

No matter how new or reliable your crane seems, skipping inspections creates unnecessary risk.

Standard Overhead Crane Inspection Frequencies

Industry guidelines (ওএসএইচএ, ASME B30.2, CMAA) divide overhead crane inspection into two main categories: frequent inspections and periodic inspections.

1. ঘন ঘন পরিদর্শন (দৈনিক থেকে মাসিক)

These are visual and functional checks performed by operators or trained maintenance staff.

• ◆ Daily / Shift Inspection: Before each use, check hooks, ropes, চেইন, ব্রেক, সীমা সুইচ, controls, and abnormal sounds.
• ◆ Monthly Inspection: Documented detailed check of wear components, hydraulic/pneumatic systems, রিভিং, এবং নিরাপত্তা ডিভাইস.

2. পর্যায়ক্রমিক পরিদর্শন (1–12 Months)

These are comprehensive inspections performed by a qualified person or certified technician. Frequency depends on usage severity:

• ◆ Normal service: Annually
• ◆ Heavy service: Semi-annually to annually
• ◆ Severe service (continuous use, harsh environment): Quarterly to semi-annually

All cranes require at least one full periodic inspection per year.

When to Inspect Immediately (Outside the Schedule)

You must perform an immediate overhead crane inspection if:

• ◆ The crane was involved in an impact, ওভারলোড, or near-miss
• ◆ Unusual noises, jerky movement, or loss of control occur
• ◆ The crane has been idle for a long period
• ◆ After repairs, modifications, or reinstallation

Never operate a crane that fails any inspection step.

Key Items Covered in Overhead Crane Inspection

A complete inspection covers the entire system:

• ◆ Crane hooks, ল্যাচ, and lifting attachments
• ◆ Wire ropes, চেইন, এবং slings
• ◆ Brakes, clutches, and drive systems
• ◆ Bridge, end trucks, and runway rails
• ◆ Electrical components and controls
• ◆ Limit switches and safety devices
• ◆ Structural integrity for cracks, বিকৃতি, বা জারা
• ◆ Lubrication and bolt tightness

Documentation is mandatory for compliance.

How to Build a Compliant Inspection Plan

• 1. Follow OSHA and ASME requirements for overhead crane inspection frequency.
• 2. Adjust intervals based on usage, পরিবেশ, and load intensity.
• 3. Train operators on daily checklists.
• 4. Use certified inspectors for annual/periodic checks.
• 5. Keep digital or physical records of all inspections.
• 6. Schedule maintenance immediately after defects are found.

চূড়ান্ত চিন্তা

How often should overhead cranes be inspected? The short answer: daily by operators, monthly in detail, and at least annually by a qualified inspector — with more frequent checks for heavy-use equipment.

Overhead crane inspection is not just a regulatory box to check; it is a foundational safety practice. A consistent, well-documented inspection program keeps your operation safe, দক্ষ, and reliable.