Full-automatic crane for garbage incineration power generation

As the core equipment of the material handling system in garbage incineration power plants, the full-automatic crane for garbage incineration power generation is engineered to address the unique challenges of waste-to-energy (WTE) operations—including harsh working environments, high workloads, and strict requirements for operational stability and efficiency. It integrates advanced automation, inteligentné ovládanie, and robust structural design to realize unmanned, precise, and efficient handling of municipal solid waste and industrial waste, laying a solid foundation for the stable operation of incineration furnaces and efficient power generation.

Full-automatic crane for garbage incineration power generation

Prehľad produktov

Designed exclusively for the special working conditions of garbage incineration power plants, this full-automatic crane is mainly installed above the garbage storage pit, undertaking key tasks such as waste grabbing, transporting, stirring, feeding, and weighing. Unlike traditional manual or semi-automatic cranes, it achieves full-process autonomous operation without manual intervention, effectively replacing the high-level cognitive, judgmental, and operational skills required of skilled operators previously. It is perfectly adapted to the high-temperature, high-humidity, dusty, and corrosive working environment of garbage incineration plants, ensuring long-term stable operation with high availability and low failure rate.

Key Technical Parameters

Core Technical Features

1. Advanced Full-Automatic Control System

The crane adopts a PLC + AI intelligent control system, combined with distance sensors and high-definition cameras to realize real-time monitoring and recognition of the garbage pit status. It can automatically identify the height, distribution, and stirring state of garbage, formulate optimal operation plans, and complete grabbing, zdvíhanie, sťahovanie, feeding, and resetting in one cycle according to preset parameters. The AI waste identification technology, developed based on deep learning, can even select suitable waste for incineration and properly handle special waste that may affect equipment or combustion, achieving an operatorless operation rate of up to 90%. The system supports remote monitoring and parameter adjustment, making operation and management more convenient and efficient.

2. Robust Structural Design for Harsh Environments

The crane body is made of high-strength corrosion-resistant steel, with anti-corrosion and anti-wear treatment on the surface, effectively resisting the erosion of harmful gases and dust generated by garbage decay. The hoisting trolley, drive system, and grab are precision-engineered to reduce maintenance requirements, while the modular design facilitates maintenance, replacement, and spare parts procurement—main electrical and mechanical components adopt world-renowned brands such as Siemens, ABB, and SEW to ensure reliability. The multi-claw wear-resistant grab is made of high-strength steel, ensuring secure grasping without slipping or spillage, and adapting to the characteristics of loose and uneven garbage materials.

3. Comprehensive Safety Protection System

Safety is the top priority of the product. The full-automatic crane is equipped with a complete set of safety protection devices, vrátane ochrany proti preťaženiu, over-lifting protection, anti-collision protection (between cranes and between cranes and pit walls), emergency stop system, and power failure protection. It also adopts four-point “V”-shaped anti-swing technology to ensure stable operation during lifting and moving, avoiding safety hazards caused by garbage spillage or equipment collision. The IP65 protection level ensures that the electrical system can work normally in dusty and humid environments, further improving operational safety.

4. High Efficiency and Energy Conservation

With optimized operation speed and precise positioning technology, the crane significantly improves handling efficiency—its lifting speed can reach 0.5-100 m/môj, trolley speed 3-80 m/môj, and cart speed 5-120 m/môj, adapting to different plant scales and handling demands. The frequency conversion speed regulation technology not only ensures smooth operation but also reduces energy consumption and equipment wear, achieving energy-saving and environmental protection goals. By homogenizing garbage through automatic stirring, the crane ensures stable combustion in the incinerator, improving incineration efficiency and power generation capacity, while reducing exhaust gas emissions to meet environmental protection standards.

Application Value

In garbage incineration power plants, the full-automatic crane plays an irreplaceable role in optimizing the waste handling process. It effectively solves the problems of labor shortage, high labor intensity, and low efficiency of manual operation, reducing operational costs by saving labor costs and reducing equipment maintenance costs. By ensuring stable and uniform feeding of the incinerator, it improves combustion efficiency, increases power generation capacity, and helps plants achieve better economic benefits. At the same time, the fully automated operation reduces the contact between workers and harmful gases and garbage, protecting the health and safety of operators. It also complies with global environmental protection and safety standards, contributing to the sustainable development of the waste-to-energy industry.

Customized Solutions

We understand that different garbage incineration power plants have different scales, layouts, and waste handling requirements. Preto, we provide customized solutions according to the actual needs of customers—including customized span, nosnosť, grab type, and control system functions—to ensure that the crane perfectly matches the plant’s operation needs. Our professional technical team provides one-stop services from design, výroby, inštalácia, commissioning to after-sales maintenance, ensuring the smooth operation of the equipment and providing long-term technical support.

As a professional full-automatic crane solution for garbage incineration power generation, our product integrates intelligence, efektívnosť, bezpečnosť, and durability, helping waste-to-energy plants achieve unmanned operation, cost reduction, efficiency improvement, and environmental protection. It is the ideal core equipment for modern garbage incineration power plants pursuing high-quality and sustainable development.