160 Tonnes de pont roulant

Le 160 tons overhead crane is a heavy-duty lifting equipment designed for high-load, high-precision operations in various industrial fields. As a core piece of machinery for heavy material handling, it integrates advanced structural design, reliable performance and strict safety standards, providing efficient and stable lifting solutions for large-scale projects and heavy industrial production. This crane is mainly divided into double-girder and gantry types, avec une capacité de levage nominale de 160 tons for the main hook and an optional auxiliary hook with a lifting capacity of 32 tonnes, which can meet the diverse lifting needs of different scenarios.

160 Tonnes de pont roulant

160 Tons Overhead Crane Core Technical Parameters

Le 160 tons overhead crane is designed in strict accordance with GB/T 3811-2008 “Crane Design Code” and international standards, ensuring its stability and durability under long-term heavy-load operation. The key technical parameters are as follows (customizable according to on-site needs):

160 Tonnes de pont roulant

• ◆ Capacité de levage nominale: Crochet principal 160 tonnes, crochet auxiliaire 32 tonnes (facultatif)
• ◆ Span Length: 10.5m – 31,5 m (customizable according to workshop or site dimensions)
• ◆ Hauteur de levage: 10m – 30m (adjustable based on on-site space requirements)
• ◆ Working Class: A5-A6 (suitable for medium to high-frequency operations, adaptable to metallurgy, heavy machinery manufacturing and other scenarios with high working intensity)
• ◆ Operating Speed: Main hoist 0.8 - 2 m / mon, palan auxiliaire 2 - 6.3 m / mon, voyage en chariot 10 - 20 m / mon, voyage sur le pont 15 - 30 m / mon
• ◆ Power Supply: 3-phase CA, 380V/50 Hz (or customized according to regional voltage standards)
• ◆ Working Environment: Temperature -25℃ to +40℃, humidity ≤85%, altitude below 1000 mètres, suitable for indoor and outdoor non-corrosive, non-explosive environments (explosion-proof type optional)
• ◆ Protection Class: IP54 – IP55, assurer un fonctionnement stable dans des environnements industriels difficiles

Conception structurelle & Core Components

The crane adopts a scientific and robust structural design, with each component strictly tested to ensure safe and efficient operation under heavy loads. The main structure and core components are as follows:

1. Structure du pont

Poutres principales du pont roulant

The bridge is composed of double main girders and end beams, adopting a welded box girder structure with camber design, which effectively reduces structural deformation during heavy-load lifting. The main girder is made of high-strength steel (equivalent to FE37 or FE52), and the main welds are processed by Lincoln welding and non-destructive testing to ensure structural integrity and load-bearing capacity. The end beams are rigidly connected to the main girders, and the middle part is detachably connected by bolts, which is convenient for transportation and on-site installation.

2. Mécanisme de levage

The lifting mechanism is equipped with a high-power electric motor (main hook motor power about 55kW) and a high-precision reducer, matched with a wire rope hoist (or chain hoist) to ensure stable lifting and lowering of heavy loads. The brake system adopts a reliable electromagnetic brake, which can quickly stop the load in case of power failure or emergency, preventing accidental falling and ensuring operational safety. The hook block is made of high-strength alloy steel, after heat treatment to enhance wear resistance and load-bearing capacity, and is equipped with anti decoupling devices to avoid load slipping.

3. Chariot & Fin des camions

Chariot

The trolley carries the hoisting mechanism and moves along the track on the main girder, realizing horizontal movement of the load. It is powered by an electric motor with wheels running on bridge rails, ensuring smooth and precise movement. The end trucks are installed at both ends of the bridge, with wheel assemblies that facilitate the bridge’s movement along the overhead runway. The wheel pressure is reasonably designed (about 227.5kN/wheel for similar models) to avoid damage to the runway and building structure.

4. Système de contrôle

The crane is equipped with a multi-mode control system, supporting pendant control, radio remote control and cabin control, which can be selected according to on-site operation needs. The remote control has a long control distance (jusqu'à 50 mètres) and stable signal, allowing operators to control the crane from a safe position; the operation cabin is equipped with a comfortable orthopedic seat, climatisation, and an optimized visual field design, réduisant la fatigue de l'opérateur lors d'un fonctionnement à long terme. The control system is equipped with a load moment limiter, which can real-time monitor the lifting load and issue an alarm when overloading, preventing safety accidents.

160 Scénarios d'application de ponts roulants en tonnes

With its strong load-bearing capacity and stable performance, le 160 tons overhead crane is widely used in various heavy industrial fields, becoming an indispensable core equipment for material handling, installation and maintenance. The main application scenarios include:

• ◆ Heavy Machinery Manufacturing: Lifting and assembling large equipment components, comme les blocs moteurs, machine tool beds and large gears.
• ◆ Metallurgical Industry: Transporting molten metal, lingots d'acier, steel coils and slabs, supporting smelting and steel-making processes.
• ◆ Shipbuilding Industry: Lifting and assembling hull sections, moteurs, propellers and other large ship parts, improving shipbuilding efficiency.
• ◆ Power Engineering: Installer et entretenir des équipements de grande puissance, comme les générateurs, transformers and turbine units in thermal power, hydropower and nuclear power plants.
• ◆ Large-scale Infrastructure Projects: Lifting bridge girders, blocs de béton, steel plates and other heavy construction materials, accelerating the construction progress.
• ◆ Port & Logistique: Loading and unloading heavy goods, containers and large equipment, improving logistics efficiency in ports and freight yards.
• ◆ Industrie aérospatiale: Lifting and transporting large aerospace components, supporting the R&D and production of aerospace equipment.

160 tonnes de pont roulant

Caractéristiques de sécurité & Avantages

Safety is the core design concept of the 160 tonnes de pont roulant. The product is equipped with multiple safety protection devices and has obvious advantages in performance and reliability:

Protection de sécurité complète

• ◆ Load Moment Limiter: Real-time monitoring of lifting load and moment, automatic alarm and power cut when overloading, preventing structural damage and load falling.
• ◆ Lifting Height Limiter: Prevents the hoist from over-lifting, protecting the wire rope, motor and other components from damage.
• ◆ Travel Limit Switch: Controls the travel range of the bridge and trolley, avoiding collision with the wall or other equipment.
• ◆ Emergency Stop Button: Equipped on the operation cabin, pendant and remote control, which can quickly cut off the power in case of emergency, assurer la sécurité des opérateurs et des équipements.
• ◆ Windbreak Anchors: Suitable for outdoor use, preventing the crane from being blown by strong winds and ensuring stability under severe weather conditions.

Avantages en termes de performances

• ◆ High Load-bearing Capacity: The main hook can stably lift 160 tons of heavy loads, and the auxiliary hook can handle light-load operations, realizing multi-scenario adaptation.
• ◆ Stable & Efficace: The optimized structural design and high-precision transmission mechanism ensure smooth operation, low noise and high working efficiency, reducing production downtime.
• ◆ Durable & Longue durée de vie: High-quality materials and strict manufacturing processes make the crane resistant to wear, corrosion and fatigue, with a service life of more than 15 années sous entretien normal.
• ◆ Conception personnalisable: According to the actual needs of customers, la durée, hauteur de levage, control mode and other parameters can be customized to adapt to different on-site environments and operation requirements.
• ◆ Entretien facile: The crane is equipped with a maintenance platform, inspection ladder and individual electrical room, ce qui est pratique pour l'inspection quotidienne, entretien et réparation, reducing maintenance costs and improving equipment availability.

Assurance qualité & Service après-vente

Notre 160 tons overhead crane has passed ISO9001 quality system certification and relevant international safety certifications, ensuring that each product meets strict quality standards. We provide a complete after-sales service system to solve customers’ worries:

• ◆ Pre-sales Service: Professional technical team provides on-site survey, program design and technical consultation, helping customers select the most suitable crane model.
• ◆ On-site Installation & Mise en service: Professional installation team provides on-site installation, debugging and test run services, ensuring the crane is put into use smoothly.
• ◆ After-sales Maintenance: We have a global service network with experienced technicians, providing timely maintenance, repair and spare parts supply services, ensuring high equipment availability.
• ◆ Training Service: Provide operation and maintenance training for customers’ operators and maintenance personnel, helping them master the correct operation methods and maintenance skills.

Le 160 tons overhead crane is a reliable heavy-duty lifting solution that integrates safety, efficiency and durability. It is committed to helping heavy industrial enterprises improve production efficiency, reduce labor intensity and ensure operation safety. Whether it is large-scale equipment installation, heavy material transportation or industrial production supporting, it can provide strong support for your project.